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Ergonomic assessment of assembly line

Workplace Solutions
 
 
 Worker at a conveyor belt
 
A number of staff reported upper limb pain, since starting to work on a new assembly line.
 
A body discomfort diagram was filled out by each worker, this produced similar data where all workers reported upper limb pain 4-5 times a day. A postural risk analysis was undertaken to give quantitative data as to the level of exposure to musculoskeletal risk that workers on the assembly line were exposed to.
 
Using the data and the observations and measurements taken during the ergonomic investigation recommendations could then be put in place to ensure that the assembly line corresponded with the 10 ergonomic principles.
 
The ergonomic study found that the assembly line ran too fast, and that workers had to adopt an awkward twist to ensure that they could keep on track. The speed was reduced and this allowed the worker to keep a neutral posture, one week later the workers reported that the pain and discomfort had subsided.

Short Case Studies

  • LINKS TO BElOW TEMPORARILY REMOVED
  • Ergonomic assessments for Designers using Tablet Screens
  • Ergonomic assessment - Bus Station Ticket Office
  • Ergonomic investigation - Specialist Call Centre reporting stress and MSDs
  • Audit of staff with musculoskeletal disorders in large county council
  • Development of risk assessments for OH dept of hospital
  • Counter and advisory staff desk set up in bank
  • Workstation analysis of a large financial company
  • Ergonomic audit – IT dept of local authority
  • Ergonomic audit – legal firm
  • Evaluation of working practices and new software specification
  • Mobile workers audit
  • Overhaul of DSE management system
  • Training supervisors how to undertake ergonomic risk assessments
  • Ergonomic assessment of assembly line
  • Improving posture in workers on an inspection task

 

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